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Maintenance and Reliability Best Practices Training including CMRP Exam

April 8 - April 10

| ZAR16995

Course Objectives

Develop the latest strategies in maintenance and reliability, which will advance your organization to the next level of thinking in maintenance and reliability.

Create new ideas and concepts in maintenance and reliability in order to solve simple and complex problems.

Train maintenance and reliability personnel world wide in all best practices in maintenance and reliability.

Training Outline

Day 1: Best Practices Overview

– Introductions

– Workshop Overview

– Definitions

– Asset Management and Proactive Maintenance

  • Day in the Life of a Maintenance Supervisor (DILO)
  • Work Assignments
  • Work Execution
  • Rework
  • Maintenance Crew KPIs/Metrics

Equipment Criticality

  • Why the need for Equipment/Asset Criticality?
  • Normal Distribution Based on Asset Criticality
  • ISO 14224 Equipment Taxonomy

Proactive Workflow Model

  • Work Identification

o Maintenance Strategies

o Operator Care

o TPM?

  • Maintenance Planning
  • Maintenance Scheduling
  • Work Execution
  • FRACAS (Failure Reporting, Analysis, Corrective Action System)
  • P-F Curve and the Proactive Workflow Model
  • Group Discussion

Maintenance Strategies

  • Preventive Maintenance (PM)
  • Predictive Maintenance (PdM)
  • Condition Monitoring
  • Run-To-Failure (RTF)
  • Definition of a Failure Mode Driven StrategyLeading and Lagging KPIs

Day 2: Maintenance Strategies

Maintenance Strategy Development

  • Reliability Centered Maintenance (RCM)
  • Abbreviated RCM
  • Failure Modes Effect and Analysis (FMEA)
  • Failure Modes Mapping
  • RCM Group Exercise

Preventive Maintenance

  • P-F Curve and PM
  • PM Procedures
  • PM Evaluation
  • PM Sorting
  • Developing an Effective PM

– Group Exercise – PM Evaluation

– PM Development Exercise

Predictive Maintenance (Condition Monitoring)

  • P-F Curve and PdM
  • Mapping Failure Modes to Technologies
  • PdM Technologies

– Vibration Analysis

– Ultrasound

– Infrared

– Remote Monitoring

– MCA Offline

– MCA Online

– Lube Analysis

  • Balancing PdM across a site
  • Review

Maintenance Strategy Leading and Lagging KPIs

Day 3: The Maintenance Process

Day in the Life of a Maintenance Planner/Scheduler

Maintenance Planning and Scheduling Overview

Work Identification, Validation, and Approval

Day in the Life of a Maintenance Supervisor

Maintenance Planning

  • Planning Process
  • Roles and Responsibilities (RACI)
  • Job Plan Fundamentals
  • Developing a Job Plan
  • Prioritizing Job Plans

Maintenance Scheduling

  • Managing Backlog
  • Breaks to the Schedule
  • Work Load Balancing
  • Scheduling Process
  • Roles and Responsibilities (RACI)
  • Daily Schedule
  • Weekly Schedule
  • Shutdown Schedule
  • Emergency Work and the Schedule
  • Scheduling Meeting

Expectations

  • Planning and Scheduling KPIs/Metrics
  • Exercise – Planning and Scheduling

Establishing and Managing a Maintenance and Reliability Culture

  • Proactive Organizational Design

– Strategic Vision, Mission, and Goals

– Stakeholders

– Mapping KPIs to the Goals

– Change Management?

o Environmental, Health and Safety Goals

Equipment Reliability

  • Expectations of Management
  • Current State of Asset Reliability
  • Measurements of Reliability
  • Availability, Maintainability, Reliability
  • FRACAS and Reliability
  • Managing Equipment Reliability
  • Closing the Gaps
  • Group Exercise – Optimizing Reliability Strategy

Process Reliability

  • Operability, Maintainability, Reliability
  • Measuring Process Reliability
  • Managing Process Reliability

Organizational Requirements

  • Vision, Mission
  • Goals and Objectives

Wrap Up and Certification Exam

Recap/Review Last 3 Days of Training

CMRP Exam (2 hours)!!!

To register, please download the PDF & complete the form on the last page. Fax it to 086 570 8986. Or please contact us on 012 665 2520 for further information.

Organizer

Nolwazi Africa

Venue

The Southern Sun O.R. Tambo International Airport
Gauteng, South Africa
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